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退火是将钢材或各种金属机械零件加热到适当温度,保温一段时间,然后缓慢冷却,可以获得接近平衡状态组织的热处理工艺。其目的是为了细化组织、降低硬度、改善机械切削加工性能及去除内应力。在机械制造行业,退火通常作为工件制造加工过程中的预备热处理工序。
厦门仲鑫达自动化设备有限公司
:李素云
:1587052687
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强对流电加热罩式光亮退火蓝化炉主要适用于黄铜带、青铜带、异型铜带、紫铜带、各类精密铜管、造币材料、精密带钢、复合带材、软磁和硬磁合金、铜合金线材、标准件材料、不锈钢带等几十种材料。单座钟罩炉装料直径3.2M,装料高度达4M,装炉量80T。考虑到一些小型金属加工企业无燃气来源、无煤炭来源,所以该炉采用电阻带的加热方式,与燃气罩式退火炉比较起来运行成本相对稍高,生产周期相对长一点。但是,其设备配置简单,运行可靠,维修方便,退火工艺各阶段温度可设定,能满足各种金属的退火需要。
该电加热罩式退火炉采用单套控制系统独立控制双炉座加热退火炉,炉体本身使用了新型轻质节能材料,结构设计合理,保温效果好,当电阻带温度达到1000℃时,加热罩外壳只是环境温度加上40℃。料室保护气采用氮氢气,使得被退火材料在高温退火状态下无氧化、无脱碳。采用抽真空系统节约大量的保护气体和电源能耗。控制系统采用单套西门子S7-200系列PLC全自动控制两套加热炉的升温、保温、冷却过程,采用灵敏度高的热电偶分别采集炉体外罩和内罩的温度,根据工艺设定的升温、保温时的温度值PID调节加热器的工作状态和加热频率,保证保温温度的恒定,并配有8寸的触摸屏,可以生动形象地对各个炉座的升温、保温、冷却过程实行了*的控制与管理,为用户生产合格的产品提供可靠的保障。
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